Polytives at K 2025

Looking Back at K 2025: Our Journey in Düsseldorf

After an intense week full of inspiring talks, new connections, and shared visions for a more sustainable plastics industry, we’re taking a moment to look back at our experience with Polytives at K 2025 in Düsseldorf.

When we arrived on October 7 – the day before the official start of the fair – we already knew this week would be something special. A networking evening in the heart of the city offered the perfect kick-off: inspiring conversations, first familiar faces, and new connections that set the tone for what was to come.

A Flying Start

From the very first morning, Polytives at K 2025 took off at full speed. We had scheduled more than 40 meetings in advance – but by the end of the fair, we had spoken with nearly 300 people. Incredible!

Our booth in Hall 7a, as part of the TecPart joint stand together with Cirplas, Schwarz Plastic Solutions, AMK, and Voelpker, was initially manned by Oliver Eckardt, Steffen Felzer, and Viktoria Rothleitner. On Sunday afternoon, Oliver Guntner joined the team to support the second half of the fair.

While Sunday brought a quieter atmosphere, Monday once again saw a strong surge of visitors – and by Tuesday, the booth was buzzing with discussions until the very end.

When we finally packed up our exhibition pieces and tapped the last few drops of our Watzdorfer beer from the barrel on Wednesday afternoon, we did so with a big smile and full hearts.

Thank You for Your Interest and Trust

We want to express a sincere thank you to everyone who stopped by, who took the time to talk to us, and who shared their ideas and challenges. We were truly impressed by the openness and curiosity of so many international visitors who had travelled long distances to meet us, often more than once.

It was equally rewarding to meet people who had no prior connection to us but were drawn in by curiosity or recommendation. Hearing visitors this year say they came “because someone recommended Polytives” was a proud and motivating moment for our team.

Across the many conversations throughout the week, one topic kept coming up again and again: How to make recyclate processing more efficient and reliable. The topic of recyclate processing clearly continues to gain momentum, and it’s exciting to see how many companies are actively seeking practical and long-term solutions.

We are deeply grateful to both our long-standing partners and our new collaborators for their trust and openness. Your feedback and joint projects are what keep us moving forward – and we can’t wait to see what’s next!

Tradition Meets Celebration

Or: A Little Fun Never Hurts

Every three years, the K show brings the plastics industry together for an entire week of exchange, innovation, and inspiration. And with it comes a certain rhythm that many of us know and love. That includes the traditional Exhibitors’ Party on Saturday night, which once again in 2025 – the 76th year of K – marked a fitting celebration after the first week of the show.

Exceptional food, great entertainment, and a dance floor that filled up quickly – the perfect way to wrap up intense and inspiring days at the fair.
And yes, we decided not to share photos from that night – the memories will do just fine!

Looking Ahead

Polytives at K 2025 once again showed how valuable personal exchange and strong networks are for driving innovation in the plastics industry.

We’re already looking forward to the next milestones – and maybe to seeing you again soon at PlastEurasia, PlastIndia, or one of the regional trade shows such as KUTENO or KPA.

If we missed each other at the fair, feel free to reach out under the subject “K 2025” via info@polytives.de – or through your familiar contacts and channels.
We’re always happy to continue the conversation!

How polymer additives can improve the processing of PMMA

How polymer additives can improve the processing of PMMA

Why Polymeric Additives Are Now in the Spotlight

The plastics industry is undergoing a transformation — driven by sustainability, energy efficiency, and material innovation. Polymeric additives offer a solution that combines resource conservation with process enhancement.

PMMA Under Pressure – Challenges in Processing

Plexiglas® (PMMA) has long been a trusted material, but modern requirements demand more: finer component geometries, lower processing temperatures, and shorter cycle times.
The Polytives additive bFI A 3745, based on acrylate chemistry, addresses these challenges by precisely improving flowability and process stability.

What Is a Polymeric Additive – and Why Is It Different?

Structure and Functionality

The additives from our bFI family are themselves polymers, not conventional auxiliary substances.
Their hyperbranched PMMA structure integrates completely into the polymer matrix — without migration and without loss of transparency.

A Sustainable Alternative to Conventional Additives

Unlike PFAS- or silicone-based additives, Polytives additives are recycling-friendly and meet all relevant regulatory requirements — offering a future-proof and environmentally responsible option.

Measurable Benefits in Practice

In tests with PMMA compounds, the following improvements were achieved:

  • Temperature reduction: up to 35 °C

  • Pressure reduction: up to 50 %

  • Cycle time reduction: more than 20 %

  • Flowability doubled (MVR value)

These results clearly demonstrate how polymeric additives can enhance processing efficiency and reduce production costs.

Long-Term Stability Confirmed

A xenon weathering test over 10,000 hours showed:
no yellowing, no haze formation, and constant light transmission in the visible range (400–800 nm).
Our additives fully preserve the optical quality of PMMA while simultaneously improving process performance.

Molecular Architecture – The Science Behind the Success

The secret lies in the hyperbranched molecular structure:
it increases the mobility of linear PMMA chains in the melt, thereby lowering viscosity and enhancing material flow.
Even small dosages — as low as 1–3 % — produce significant, visible effects.

From the Lab to the World – Polytives Expands to Japan

The success of the polymeric additive has attracted international attention.
Polytives is expanding its activities in Japan, bringing energy-efficient additive technologies to the global stage.

Conclusion – Polymeric Additives as the Key to Sustainable Plastics Processing

Polytives demonstrates that the future of the plastics industry lies not only in new materials, but in intelligent additives that make existing materials more efficient and environmentally friendly.
Polymeric additives are emerging as a central driver of sustainability, performance, and innovation in modern plastics processing.

FLYER USE CASE

PMMA

Polytives expands to Japan: Innovative polymer additives meet Japan’s high-tech plastics industry

improving PMMA processing

A Strategic Step into a Technological Powerhouse

For Polytives, a technology company from Thuringia, Germany, the journey to Japan marks a milestone in its international expansion. With a polymer additive platform designed to improve efficiency, energy use, and process stability in plastics manufacturing, Japan represents an ideal growth market.

Although Japan’s plastics market, at 9 million tonnes annually, is smaller than those of China or North America, it stands out for its technological sophistication and innovation potential. More than 45% of processed plastics in Japan are used in technical applications — nearly double the global average.

Building Bridges Between Innovation and Culture

Successful collaboration, says Polytives CEO Viktoria Rothleitner, requires more than digital meetings — it needs personal interaction and cultural understanding.
During a delegation trip to Tokyo, Osaka, and Kyoto, Rothleitner and her team participated in the Innovation Leaders Summit (ILS), a matchmaking platform that connects start-ups with major industry partners.

The trip resulted in valuable partnerships, including early discussions with Sanyo Trading and Mitsubishi. What stood out most, however, was Japan’s structured and respectful communication style — fact-based, efficient, and highly professional. Meetings were well-prepared, precisely timed, and marked by mutual appreciation.

Lessons from Japan’s Industrial Culture

Polytives gained deep insight into how Japanese companies operate:

  • Broad diversification across industries under one corporate umbrella

  • Strong focus on precision, quality, and long-term cooperation

  • Growing commitment to sustainability and circular economy

Japan’s approach to sustainability is young but highly determined. From bio-based materials to surface coatings with recycled fillers — the market is actively exploring environmentally conscious innovations.

Why Japan Is the Right Market for Polytives

Polytives’ polymeric additive technology is particularly well suited to Japan’s engineering plastics sector, which values long-term partnerships, performance optimization, and technological clarity.

The company’s bFI additive platform improves flowability, reduces pressure and temperature requirements, and boosts energy efficiency — all crucial for Japan’s precision-oriented plastics manufacturers.

To ensure a strong market entry, Polytives has launched a pilot phase with defined resources, measurable KPIs, and a local distribution partner. Several initial projects are already underway, showing excellent results and collaboration.

Learning from a Market That Values Respect and Precision

“Japan has shown us how efficient global cooperation can be when it’s built on preparation, respect, and shared curiosity,” says Rothleitner.
The experience reinforced Polytives’ belief that technological progress and cultural understanding go hand in hand.

While every market is different, the principles of process optimization and energy-efficient production remain universal. Polytives’ platform technology delivers exactly that — now also for Japan’s advanced plastics industry.

Conclusion: From Thuringia to Tokyo – A Shared Vision for Sustainable Plastics

The expansion into Japan underlines Polytives’ global ambition: combining German innovation with Japanese precision to shape the future of sustainable plastics processing.

Through intelligent polymer additives, the company is proving that the next generation of materials innovation lies not only in new polymers, but in smarter chemistry that makes existing materials more efficient, sustainable, and globally adaptable.

About Polytives:
Founded in 2020, Polytives develops polymer-based additives that optimize flow behavior and energy efficiency in plastics processing. These innovative additives integrate seamlessly into polymer matrices, enabling sustainability and performance without compromising material properties.

🌐 www.polytives.com

Peroxides and antioxidants in plastics

peroxides and antioxidants in plastics

Speeding up and slowing down at the same time? Peroxides and antioxidants in plastics do not mix

In plastics processing, additives are generally indispensable for controlling processability and material properties. Two well-known classes of additives are peroxides and antioxidants in plastics – both fulfill essential but contradictory tasks. Their combined use is therefore problematic. In the following, we will briefly examine what additives do, where the problems lie, and what role polymer additives can play.

Antioxidants: A protective shield against oxygen

Oxygen is a so-called diradical that reacts with polymer chains and triggers degradation reactions. This process is accelerated, especially in combination with UV radiation.

  • The result: embrittlement, discoloration, and a loss of mechanical properties.
  • The solution: antioxidants that act as radical scavengers for oxygen. They bind free radicals and thus prevent the polymer chain degradation that oxygen would trigger. A typical example of such an antioxidant is butylated hydroxytoluene (BHT).

Peroxides: An effective tool for improving flow

Peroxides, on the other hand, are used specifically to break down polymer chains. This reduces the viscosity of the compound and makes it easier to process. In other words, degradation reactions are used to improve flow.

  • How it works: Peroxides break down into radicals. These radicals trigger controlled chain degradation during processing.
  • The conflict: The effect is canceled out when antioxidants and peroxides are used simultaneously. Peroxides and antioxidants in plastics are therefore also referred to as antagonists in this context.

Conflicting modes of action lead to conflicts

Antioxidants neutralize radicals, while the effect of peroxides is based on the formation of radicals. The result: when the two are combined, their effects cancel each other out. The flow improvement provided by the peroxides does not occur, and the oxidation protection provided by the antioxidants is significantly weakened. As a result, the objectives of the additives are not achieved – their use is simply not effective, neither for peroxides nor for antioxidants.

A straightforward alternative: additives without a radical mechanism

Polymer additives such as those from Polytives can be used to circumvent the dilemma described here. They are not based on peroxide technology and therefore do not interact with antioxidants or UV stabilizers. The result:

  • Improved flow without compromise
  • Preservation of the protective effect of antioxidants
  • Compatibility with polyolefins

This enables efficient and sustainable plastics processing without the disadvantages of conventional peroxide systems.

Conclusion

The tension between peroxides and antioxidants in plastics illustrates how complex plastics processing can be and how much new approaches are still needed. Polymer additives represent one such new and innovative approach. Talk to us about how they can be used to develop new solutions for your applications.

How can the processing of rPET be optimized from a process engineering perspective?

Processing recycled PET (rPET)

rPET in Focus: Sustainability Meets Technical Limitations

Recycled PET – or rPET – is gaining increasing importance in the plastics industry. Legislative initiatives such as the EU Plastics Strategy and mandatory recycling quotas for packaging are driving its use.
However, the processing of rPET still poses challenges for many manufacturers: even with optimal injection molding parameters, issues like incomplete mold filling, flash formation, or high energy consumption can occur.

A recent industrial case demonstrates how these challenges can be overcome — without longer cycle times or reduced product quality.

The Challenge: Incomplete Mold Filling Despite Optimal Machine Settings

When producing a prototype component made from rPET, Brac-Werke encountered a typical issue: despite optimized temperature and pressure settings, the part could not be completely molded.
Common countermeasures, such as increasing pressure, did enable full mold filling — but also caused flash formation at the gate, leading to costly rework.

Raising the temperature and pressure simultaneously resulted in higher energy consumption, longer cycle times, and accelerated material degradation — all detrimental to process efficiency and sustainability.

The Solution: Polytives bFI A 3745 Additive Enhances rPET Flow Properties

In cooperation with the chemical distributor Nordmann, Brac-Werke implemented a polymeric additive solution: bFI A 3745 from Polytives.
Even a small dosage of 3–5% proved sufficient to significantly enhance the rheological properties of the rPET melt.

Key effects at a glance:

  • Reduced viscosity of the rPET melt

  • Improved flowability and complete mold filling

  • More uniform material compaction

  • Approximately 25% lower injection pressure

  • Reduced energy consumption and machine wear

“The Polytives additive exceeded our expectations — without any compromise in quality or cycle time,”
says Markus Hofer, Managing Director of Brac-Werke.

Process Engineering Optimization for Greater Efficiency and Sustainability

The targeted use of the additive resulted in a more stable, economical, and environmentally friendly production process.
The mechanical performance of the final component remained unchanged, while process stability increased noticeably.

According to Viktoria Rothleitner, Managing Director at Polytives:

“Our additives make it possible to process demanding materials like rPET economically and reliably — a key lever for greater sustainability in the plastics industry.”

Conclusion: Efficient rPET Processing Through Targeted Additive Solutions

This case clearly illustrates how the processing of rPET can be optimized from a process engineering perspective:
By using the right polymeric additives, manufacturers can improve melt flowability, lower energy consumption, and increase process reliability — all without sacrificing quality or profitability.

As a result, rPET becomes a technically and economically viable alternative to virgin polymers such as ABS, opening new opportunities for sustainable component design in the plastics sector.

Source: Polytives – Application Report, Kunststoff Magazin, July/August 2025
www.polytives.com

FLYER USE CASE

rPET

FAQ — How can the processing of rPET be optimized from a process engineering perspective?

1. What is “process engineering optimization” for rPET?
It means adjusting material formulation (e.g., additives), machine settings (temperature, pressure) and mold design to improve throughput, part quality and energy efficiency.

2. How can rPET flowability be improved?
By using targeted additives (polymeric flow enhancers), optimizing melt temperature and shear. Small dosages (3–5%) of suitable additives often yield major improvements.

3. Why is reduced viscosity important?
Lower melt viscosity reduces required injection pressure, improves mold filling, and lowers energy consumption and tool wear — without sacrificing part performance if the additive is chosen correctly.

4. What are the benefits of lower injection pressure?
Lower pressure reduces energy use, machine and tool wear, part warpage and rework from flash — improving production economics.

5. Do additives affect mechanical properties?
If selected and dosed correctly, additives typically do not degrade mechanical properties, but validation (tensile, impact, rheology tests) is recommended.

6. How does optimization improve energy efficiency in plastics processing?
Measures such as reduced injection pressure, shorter cycle times and less rework lower the total energy per part and improve the product’s carbon footprint.

7. What does “uniform compaction” mean?
It refers to a consistent material density across the part without voids or weak spots — achieved through good flow distribution and appropriate holding pressure control.

8. Can rPET replace virgin polymers like ABS?
Yes — with process optimization (additives, parameter tuning) rPET can be a viable substitute in many applications, provided part requirements are met.

9. What first steps should manufacturers take to work with rPET?
Perform material characterization (MFI, moisture), run pilot tests with/without additives, adapt mold and process settings, and conduct mechanical testing and LCA considerations.

Sun, rain, heat – plastics face tough conditions in everyday use

Whether used as housings, lighting elements, protective covers or outdoor furniture – plastics exposed to the elements or intense light must withstand a lot. But how can we tell how well a plastic ages? And how can that be evaluated without waiting for years?

This is exactly where the xenon test comes in: A proven laboratory method that simulates artificial weathering caused by sunlight, heat and humidity. Within just a few weeks, it provides insights that would take years to gather through natural exposure.

What actually happens during a xenon test?

In essence, a material – such as a plastic specimen – is placed into a test chamber equipped with a xenon arc lamp that mimics natural sunlight. The sample is also exposed to defined levels of heat and moisture. It may sound simple, but the combination is highly effective: typical weathering conditions can be simulated in a controlled and accelerated manner.

The goal is to observe how colors, surfaces or mechanical properties change. Does the material become brittle? Does it yellow? Do cracks form? This enables the comparison and optimization of materials, without long-term outdoor testing.

Why is this particularly relevant for PMMA?

A prime example for the use of xenon testing is PMMA (polymethyl methacrylate) – widely known as acrylic glass. It’s crystal clear, lightweight and highly versatile but also sensitive to UV radiation. If PMMA becomes brittle or discolored, both its appearance and functionality may be compromised.

With xenon testing, different formulations or additives can be tested specifically: Which one provides better protection? How long does the material remain optically and mechanically stable? Especially for transparent or colored applications, assessing long-term weatherability is crucial.

What standards apply?

To ensure that xenon tests deliver meaningful and comparable results, they must follow standardized protocols, such as:

  • ISO 4892-2 – for plastics

  • DIN EN ISO 16474-2 – for coated surfaces

  • ASTM G155 – commonly used in North America

These standards define parameters such as light intensity, chamber temperature, exposure duration and humidity cycles.

Why is it worth the effort?

Because it pays off. Testing early in the development process helps manufacturers understand how their products will perform under real-world conditions and enables targeted improvements. For outdoor applications, architectural elements, automotive components or long-lasting consumer goods, this can make a decisive difference.

Conclusion

The xenon test for plastics offers a glimpse into the future: it shows how materials age under realistic conditions and what can be done to improve their durability.

At Polytives, we are incorporating xenon testing into our own material evaluation processes. We’re excited about the insights it will bring – stay tuned!

Focus on sustainability – a brief interview

Focus on sustainability

Oliver, as QMB and as the person in charge of sustainability at Polytives: You have been dedicated to the topic since 2022, so you could say that you lay focus on sustainability. But you’re not obliged to produce a report, are you?

Due to the size of our company, we are still exempt from the reporting obligation. However, we are not primarily addressing the issue due to legal expectations, but because the topic of sustainability is important to us personally on the one hand and is also part of our long-term corporate strategy on the other. For us, sustainability is considered throughout company scaling and product development and is an intrinsic part of how we identify topics and potential.

It was important for us to establish this procedure as early as possible in order to then gradually approach the day-to-day circumstances and the legal framework. For the latter area in particular, a quick start made sense to get a feeling for which data and key figures could be collected. The effort involved in starting from scratch naturally increases as soon as a company is larger at a later stage.

That sounds understandable. Have there also been any external inquiries, although you are not obliged to report?

There certainly were. Being exempt from the reporting obligation does not mean leaving the topic completely unaddressed. Larger companies pass on inquiries within their supply chain and even in the run-up to a prospective collaboration, the players are increasingly focusing on sustainability.

As we are already somewhat active in this field, we can therefore react quickly and purposefully and provide appropriate answers. I think we can definitely say that our customer-centric way of working also creates small competitive advantages for our customers and for us.

If you have been reporting since 2022: What has changed over this period, what have you learned and what is your conclusion?

It was clear to us from the outset that our first report would not be “textbook”. Rather, it was a stocktaking exercise and showed what was possible in a short space of time and with little effort. We were still missing too many data points for in-depth reporting and the dimensions of sustainability had not yet been explored in depth. With the next report, we then knew where we needed to start with improvements and had also found new ways to close gaps. We are still mainly focusing on the ecological and economic aspects of sustainability, as our work and our products can have a significant impact here. For example, in 2023 we had already dealt with carbon accounting for the first time, which is an indispensable part of the report.

Our goal will ultimately be a report that meets a fully-fledged standard in terms of content – there is still a lot to do before then, but the methodology of small improvement steps will also lead us there. For example, we are currently using the VSME model as a guide.

It is generally advisable to start early in all areas, but not too ambitiously, and to grow organically. For example, consulting, networking and general information events have helped us to develop the right speed.

High-quality recycled PP: More potential through optimized flow properties

Versatile Applications

Unlocking the potential of high-quality recycled PP through additives

High-quality recycled polypropylene (PP) plays a crucial role in a functioning circular economy. As an alternative resource, it helps reduce the consumption of fossil-based raw materials and minimizes environmental impact. However, companies often face the challenge that high-quality recycled PP exhibits variations in material properties compared to virgin PP. This is particularly evident in flow properties, which are critical for efficient processing.

By leveraging polymer-based additives, these fluctuations can be effectively compensated. This allows for targeted optimization of high-quality recycled PP, enhancing processability while supporting sustainable manufacturing processes and product designs.

Why Are Flow Properties and Cycle Times Critical for High-Quality Recycled PP?

One of the key differences between high-quality recycled PP and virgin material lies in the melt flow rate (MFR). While virgin PP offers consistent viscosity, recycled PP can vary significantly depending on its source and recycling process. This variability presents challenges in injection molding and other industrial applications.

By improving the flow properties through the use of additives, manufacturers can not only enhance process stability but also reduce cycle times in injection molding. Faster processing leads to more efficient production with lower energy consumption – a key factor in promoting sustainability and reducing CO₂ emissions.

The Advantages of Optimized Flow Properties in High-Quality Recycled PP

Reduced Energy Consumption and Resource Efficiency

Optimized flow properties enable shorter cycle times in injection molding, leading to reduced energy consumption and a lower carbon footprint.

Enhanced Processability

Greater process stability ensures consistent and reliable results in polymer processing. High-quality recycled PP can be more easily integrated into existing manufacturing workflows.

Expanded Application Scope

Improved material characteristics allow for the use of high-quality recycled PP in demanding industries. Applications in the automotive sector and for technical components are becoming increasingly viable.

Lower Scrap Rates, Increased Sustainability

Stable flow properties help reduce production scrap. A consistent material flow ensures uniform product quality, enabling a higher proportion of recycled PP in finished goods.

Contribution to the Circular Economy

High-quality recycled PP helps reduce reliance on virgin plastics. Sustainable production methods, combined with optimized cycle times and energy-efficient processing, support companies in achieving their environmental goals. Additionally, reduced thermal stress and shorter processing times preserve material integrity, ensuring better quality for subsequent recycling cycles.

Conclusion: Additives Enhance the Competitiveness of High-Quality Recycled PP

To increase the share of high-quality recycled PP in industrial applications, technological innovations are essential. Additives improve melt flow properties, shorten cycle times in injection molding, and ensure consistent, high-quality output. This makes high-quality recycled PP not only a sustainable choice but also an economically attractive alternative to virgin plastics.

5 Years Polytives GmbH

AI-generated picture

5 Years Polytives GmbH: How it all started, where we are now, and what’s next?

The Beginning: When Polytives Was Still “Hyperflow”

When chemist Oliver Eckardt and Prof. Felix H. Schacher decided in 2014 to shape the topic of Oliver’s dissertation and commenced their research, neither of them anticipated that this would ultimately lay the foundation for the establishment of Polytives.

Originally initiated as a ZIM project at Friedrich-Schiller-University in Jena, it soon became clear that their developed technology had immense potential — too much to not at least attempt to bring it to market maturity. Thus began their journey, initially supported by an EXIST research transfer grant, ultimately leading to the founding of the company.

After foundational research and a research stay in Belgium by Oliver Eckardt, Viktoria Rothleitner joined the team in 2017. With her Bachelor’s degree in Natural Sciences and currently studying for her Master’s in “Business Administration for Scientists,” she added essential business expertise. Together, in July 2017, the three founders successfully applied for EXIST funding, which kicked off the project in March 2018—initially still under the name “Hyperflow.”

Two years later, again in March, the official founding took place with the company’s registration in the commercial registry. During these two years, the team built a solid network, demonstrated proof-of-concept, established a scalable synthesis method, and further expanded the team. And although March 2020 also marked the start of something completely different, the team quickly adapted, successfully advancing their goals digitally and remotely.

 

The Journey Begins: From Project to Acceleration

The originally four-person team, with co-founder and scientific advisor Prof. Schacher remaining an integral part, not only relocated multiple times in the following years but also reached a series of significant milestones. These included continuous technological advancements, company growth, diversification of expertise within the team, multiple funding rounds, and prestigious awards — all leading up to the move into the future production facility in 2024.

Beyond these milestones, Polytives has showcased its technology at various trade fairs, including live demonstrations in Friedrichshafen, carried out extensive sample testing, and successfully scaled up production to an industrial level. Numerous strategic partnerships have also been established, including collaborations with institutions such as TITK e.V., as well as renowned distributors and mid-sized companies. Together, these partnerships drive continuous optimization and the implementation of projects that provide customers with an ever-expanding range of benefits.

 

What Lies Ahead?

While 5 years of Polytives GmbH signify a dynamic history filled with achieved milestones, these 5 years are truly just the beginning for the team. Plans are underway to establish in-house production facilities, complementing existing contract manufacturing partners and further accelerating product development to create even greater value for customers. Because that’s what drives Polytives: a unique platform technology capable of providing innovative solutions to numerous global challenges in the plastics industry.

And since space in a blog post is limited, we’ll just say for now: to be continued! 😉

Product Family bFI in Action

AI-generated picture

From time to time, we share insights into the advantages our customers and partners gain from using additives from the bFI product family. These findings are based on applications and trials, often sparking ideas for additional use cases where, for instance, the bFI A 3745 provides the necessary solution.

Wide Range of Application Opportunities

Originally developed on an acrylate basis, the flow enhancers of the bFI product family were initially intended for use primarily in acrylic glass, polycarbonate, and polystyrene. However, as described elsewhere, the compatibility of these polymeric additives extends well beyond this scope. They can be applied across all common plastic variants, including both thermoplastics and thermosets, effectively addressing a wide range of viscosity challenges.

In addition to our research findings, validated in collaboration with partners, positive feedback from customers and documented case studies further confirm the efficacy, reproducibility, and stability of our polymeric additives.

What advantages does the bFI product family offer you?

We observe a range of benefits in both the processing phase and the additive-enhanced material, which consistently appear across applications.

Here is a brief selection:

  • Reduction in viscosity (significant increase in MFR or MVR)
  • Increased productivity through shorter cycle times
  • Lower processing pressures and temperatures
  • Potential energy savings, thus reducing the CO2 footprint
  • Greater flexibility in choosing injection molding machines, extruders, etc.
  • Enhanced flexibility in raw material selection, whether polymers or additional components (e.g., regranulates, temperature-sensitive additives)

Our customers, well-acquainted with their own processes, can often quickly identify secondary advantages from these points. This success is often achieved in the form of thin-walled components made from specialized materials that would not have been feasible without the bFI additive.

Current Findings

Understandably, we cannot discuss many of our shared successes with customers. However, here’s what we’ve learned in recent months: Biomaterials also pose no issue for polymeric additives like the bFI A 3745. Their processing temperature range can be significantly expanded. We will provide more detailed information on this elsewhere.

It is also possible to process regranulates, even from post-consumer sources, consistently and at an injection molding material level. Alongside rPMMA and rPET, rPP can also be optimized for flowability, standardizing the quality of purchased materials.

Both points offer real added value for our customers in times of changing raw material cycles and increasing sustainability demands. Let’s tackle it together!

 

AI in research and development

AI-generated picture

For an innovative company, it is crucial to remain curious and open to new developments. Therefore, the trending topic of Artificial Intelligence, or “AI” for short, has naturally not passed by Polytives unnoticed. We have read reports, examined use cases, and even witnessed firsthand how the impact of AI must be considered when implemented in the production process. We have also participated in various webinars and events on the subject, such as those offered by the Chemistry Cluster Bavaria or the TITK in our neighborhood. Below, we would like to provide an overview of what we have learned so far, with a focus on AI in research and development.

Experiment design, data analysis, documentation

An unbeatable advantage of AI is the simplified experiment design, which supports statistical experimental design methods. This can save a great deal of time when analysing different variables and parameters. Experiments can also be automated and carried out by AI-controlled robots.

The amount of data generated in this way can then be analysed – here, AI recognises patterns, trends and complex relationships and dependencies, allowing new synthesis routes to be identified and implemented more quickly and easily. When it comes to molecular modelling and simulation in particular, AI is making major contributions to research and development. The aim is to change molecular structures in such a way that desired properties are specifically adapted – an important means of developing medicines or, for example in the industrial sector, investigating material properties such as strength or thermal stability.

AI in research and development can also touch on an area that is rarely considered outside of academia: The publication of results. The publication of scientific articles is an elementary component of the accumulation and dissemination of knowledge. Here, AI can help not only with literature research, but also with the publication of articles in general. Even if people are sceptical about direct publishing, there are already promising reports that AI-supported text structuring facilitates the scientific analysis and peer review of manuscripts.

Transfer to industry

In order to transfer the fields of application of AI in research and development to industrial issues, partners are currently needed who generate a large amount of data and test and evaluate the processes derived from it. Irrespective of this, applications in the areas of quality assurance, process control, etc. have of course already emerged. But AI can be a possible basis for linking academic research fields and industrial expertise – this has not yet been done to this extent. However, we are sure that innovative ideas will always seek ways and means to reach the world and would not be surprised if there is significant progress in this area in the coming years.

We will definitely stay on top of it and test, wherever possible and practical, how the positive effects of AI tools can support our daily and not-so-daily challenges. An example outside of AI in research and development is the use of AI in marketing. For instance, ChatGPT is quite useful for illustrating a blog post.

Expanding processing options with bio-based polymer composites

Helfende Hände für alle Unternehmensbereiche: Studentische Unterstützung für Polytives.

In the world of the plastics processing industry, innovative ideas and sustainability in product design are emerging as a guarantee for long-term economic success. We recently met this dual requirement in collaboration with Holzmühle Westerkamp: our flow improver bFI A 3745 was used as a processing aid to optimise the production of fast-food products under the Arweco brand made from PLA, natural fibres, oat husks and other renewable raw materials. The result is a fully organic product which, on the production side, is characterised above all by excellent handling during processing in the hot runner. Of course, this is not the only advantage of this innovative combination of materials.

Our polymer additives are ideal for bio-based polymer composites, as they counteract high processing temperatures, which often lead to material damage and consequently to rejects in the process. Anyone processing PHA or similar materials, for example, may find a new technological approach to previously uninteresting materials. We also recently reported on the potential and challenges of handling PHAs in our blog post.

The temperature-reducing use also has an impact on the energy costs incurred. Savings here lead to more cost-efficient production and, in terms of sustainability, also to a corresponding reduction in the CO2 footprint. This circumstance also helps in the endeavours to become generally more committed to and fit for a circular economic system and to become more resilient in terms of raw material procurement and supply chains.

Conclusion: Better product quality and a more balanced environmental footprint – that sounds like optimisation through bio-based polymer composites. If you are interested in an environmentally friendly addition to any production process, please get in touch with us, because some obstacles are overthrown faster than you can imagine.